Heli Parts Fabrication– Apex Heli-Support

Certified Aircraft Parts. Mission-Ready Results.

Custom Aircraft Parts Fabrication

Apex Heli-Support provides aircraft parts fabrication solutions for operators, maintenance organizations, and aviation professionals who need precision components manufactured to demanding specifications.

Combining Apex's aircraft and MD500 expertise with advanced manufacturing capabilities, we can help take a component from requirements and specifications through fabrication and completion.

Precision Manufacturing

Advanced machining and fabrication capabilities for complex aircraft components and demanding applications.

MD500 Expertise

Aircraft knowledge and hands-on MD500 experience help ensure component requirements are understood from an aviation perspective.

Advanced Equipment

3D scanning, CNC machining, laser cutting, forming, tube bending, welding, and other technologies support a wide range of component needs.

Quality & Documentation

Careful manufacturing processes, inspection, and documentation help maintain consistency and traceability throughout production.

Fabrication Capabilities

From transmissions and rotor heads to fuel systems and flight controls, Apex Heli Support handles the full range of critical helicopter components — inspected, repaired, and returned to airworthy condition.

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3D
Scanning

Existing components can be digitally captured to reproduce complex geometry, support reverse engineering, and create accurate manufacturing data.

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3D
CAD

Digital modeling capabilities help turn existing components, measurements, and project requirements into manufacturing-ready designs.

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CNC Machining

High-precision machining supports custom components, complex geometries, prototypes, and repeatable production runs.

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Laser Cutting

Plate and tube laser cutting, press brake forming, and CNC mandrel tube bending provide flexibility for complex fabricated components.

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Metal Fabrication

Integrated fabrication capabilities combine cutting, forming, machining, welding, and assembly to produce finished components built to specification.

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Deburring & Finishing

Components can move through final deburring and finishing processes as part of a more complete manufacturing workflow.

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From Existing Part to Finished Component

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Scan

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Capture existing components with precision 3D scanning to document complex shapes, dimensions, and geometry.

Design

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Transform scan data, drawings, and project requirements into detailed 3D CAD models ready for manufacturing.

Machine

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Produce precise components using advanced CNC machining for accuracy, consistency, and complex geometries.

Fabricate

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Cut, form, bend, and weld materials to create components built to the project’s specifications.

Finish

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Complete each component with deburring and finishing processes for a clean, production-ready result.

MD Series Helicopters We Support

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Supporting the full MD500 series with specialized component overhaul and repair.

MD500C

MD500D

MD500E

MD520N

MD530F

MD902

Need Heli Parts Fabricated?

Contact Apex Heli Support for turnaround estimates, pricing, and expert parts fabrication.

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